RothGreaves Precision Coil Winders

Frequently Asked Questions

What features does your software offer?

Our interface operates in Windows XP embedded. It offers all the features of a windows-based program from file handling to easy coil program development. The software used to build coils is our proprietary EasyWindTM.

 

What types of coil winders do you offer?

We have two basic types of machines:

  1. Our manual load (and unload) machine requires an operator to load the mandrel into the chucks, secure the wire, start the cycle, then unload the mandrel or coil. The load and unload process typically takes less then a minute for a trained operator. Wire change over takes about two minutes.
  2. The automatic machines take roughly five minutes to start up but will then run unattended until asked to stop or the wire spool empties. Changeover to new wire takes about five minutes.

 

Can you customize a coil winder?

We can provide any type of customization that may be needed. Our standard machines have been on the market for over 20 years and have evolved so that they can wind just about any type of coil required but if something custom is desired our engineering team can provide that as well.

 

What makes the RothGreaves Coil Winder the industry best?

Our machines with standard equipment, offer more capabilities than any other mandrel winding machine available. Our wire angle compensation is the most robust in the industry and our force feedback arbor tension is very accurate. And our attention to details differentiates our machines from our competitors’.

 

Do you provide a maintenance list with your RothGreaves Winders?

A recommended maintenance list is included in the operator’s manual but generally, these machines require very little in the way of maintenance. Some cleaning and lubrication is about all that is needed.

 

What models are available?

Both single-arbor and dual-arbor machines in manual or automatic operation. Our brochure shows six standard models of our winders. Series 4000 starts with our manual machine.

 

Are RothGreaves Winders CE Marked?

RGA designs and constructs all our machines for full CE compliance and offer different types of safety features from simple guarding to light curtain enclosures. CE Certification is currently in the works.

 

What direction does the EasyWindTM coil winder software provide?

The winder can coil left-hand or right-hand coils. It also is multi-directional. The operations manual offers detail in how to use the software for both left and right-hand coils. The carriage can coil in both directions.

 

What is the maximum spindle speed?

6000 rpm

 

What is the amount or range of wire tension?

This is dependent on the size of the torque controller desired. There are ranges of shaft torque for the wire spool that span:
1) 0-3 oz-in, 2) 0-11 oz-in, 3) 0-35 oz-in,
4) 0-85 oz-in, 5) 0-140 oz-in.
This ranges in grams at point of delivery from as small as 5 grams. The tolerance is size dependent, as the range increases, so does the tolerance.

 

What is the length of arbor or mandrel required?

The tail-stock is fully adjustable just as it is on a lathe, so there is no minimum length. The longest wind length winder we have manufactured was 450cm.

 

What are the smallest and largest arbor sizes that can be used?

Our standard models go down to a 0.001″ chuck capacity and can go up to 0.500″. If required, we can go larger.

 

What is the method of tensioning the arbor or mandrel?

Two sizes of pneumatic tensioning are available 0-20 lbs and a 0-80 lbs. These are adjusted with air pressure via a regulator mounted on the tail-stock. A high end force feedback tensioning has ranges from 0-5 lbs up to 0-50 lbs, the control is via the coil recipe and the value can be set in grams or pounds.

 

Do you have an operations manual?

Yes, copies of our manuals are available upon request.

 

What do you offer for training?

Training at our facility is available at no charge for companies that purchase a machine. We also offer on-site training for a fee. The training is for both engineers and operators.

 

What is the maximum traverse speed?

Maximum traverse speed is related to the pitch but the maximum carriage speed is 15 inches per second. (This rate is usually only used during carriage returns.)

 

What is the payout or wire angle that can be used?

We can set up for a 25 degree back angle and forward angle (open pitch condition).

 

What are the maximum/minimum pitch settings?

– Minimum programmable pitch = 0.0001″ per rev. – Maximum programmable pitch = 10.000″ per rev. – Tolerance for control + 0.0002″

 

What is the range of wire that can be wound?

The smallest wire that customers are winding is a 0.0006″ diameter platinum and the largest known is 0.035″ diameter stainless. They will also wind profile wire; rectangle, square, oval.